Apparatus and method for sharing ink dot count information between inkjet printers connected to a network

ABSTRACT

A system tracks the exact amount of ink remaining in printhead cartridges used in printers connected to a network. Each printer stores a history of cartridges that have been used in the printer. Each cartridge stores a status indicator that indicates whether the cartridge has been used before in any printer. When a printer receives a previously-used cartridge, the printer broadcasts a request for information about that cartridge from the other printers. Each printer having the matching printhead identification number in its history reports over the network the last recorded ink dot count associated with the matching printhead identification number. The requesting printer chooses the most up-to-date response based on the highest dot count or the latest time-stamp. The requesting printer then updates its memory using the dot count from the most up-to-date response and begins counting dots from that updated count for subsequent print jobs performed using the installed cartridge.

RELATED APPLICATION

This application is a continuation of application Ser. No. 15/650,001, filed Jul. 14, 2017, now allowed.

FIELD

This invention relates to the field of inkjet printers and printhead cartridges. More particularly, this invention relates to a system for advertising ink dot count values over a network when a printhead cartridge is moved from one printer to another.

BACKGROUND

Nonvolatile memory in disposable inkjet printhead cartridges is typically very small to keep manufacturing costs down. Re-writable nonvolatile memory is more expensive than one-time programmable memory. Because of these constraints, disposable inkjet printheads provide only a course indication of ink remaining due to a small number of ink levels encoded in the printhead's limited nonvolatile memory. When a printhead is moved from one printer to another, it carries only this very coarse ink level indication with it. The new printer must make an assumption about where the actual ink level is between the coarse levels that are reported by the printhead nonvolatile memory. In applications such as business accounting, this is unacceptable because accurate dot counting is important.

What is needed, therefore, is a way to more precisely keep track of the remaining ink level in an inkjet printhead cartridge as the cartridge moves from one printer to another.

SUMMARY

The system described herein solves the problem of determining the exact amount of ink remaining in printhead cartridges used in printers that are all connected to the same network and that can communicate with each other. Each printer keeps a history of printhead cartridges that have been used in the printer. Each printhead cartridge stores in its memory a status indicator value that indicates whether the cartridge has ever been used before in any printer.

When a printer receives a printhead cartridge that has been previously used, the printer broadcasts a request on the network that in effect says, “I have a used printhead installed having serial number X. Any printer that has information about this printhead, please report to me.” Each printer on the network having the matching printhead serial number in their history then reports over the network the last recorded ink dot count associated with the matching printhead serial number. The requesting printer chooses the most up-to-date response based either on the highest dot count or the latest time-stamp, if available. The requesting printer then updates its memory using the dot count from the most up-to-date response and begins counting dots from that updated count for subsequent print jobs performed using the installed printhead. Based on a known total available ink dot count for a particular cartridge ink reservoir size, the printer can precisely determine the amount of ink remaining in the cartridge.

Accordingly, preferred embodiments provide a system in which inkjet printers are not solely dependent on a course ink indication level carried in the memory of the inkjet printhead cartridges to estimate an amount of ink remaining.

Preferred embodiments also provide a system in which inkjet printers connected to a network work together to determine the most accurate ink level information for printhead cartridges installed in the printers.

In one aspect, the invention provides a method for precisely determining an amount of ink that has been expended by an inkjet printhead cartridge that is installed in an inkjet printer connected to a network to which other inkjet printers are connected. One preferred embodiment of the method includes the following steps:

-   -   (a) prior to using the inkjet printhead cartridge for a first         time after installation in a first printer, the first printer         accessing a printhead identification value stored in a printhead         memory device in the inkjet printhead cartridge, where the         printhead identification value uniquely identifies the inkjet         printhead cartridge;     -   (b) the first printer generating a request that includes the         printhead identification value and seeks information from other         of the inkjet printers connected to the network regarding the         inkjet printhead cartridge installed in the first printer;     -   (c) broadcasting the request over the network to the other         inkjet printers;     -   (d) the other inkjet printers receiving the request and each of         the other inkjet printers accessing its printer memory device to         determine whether the printhead identification value is stored         therein;     -   (e) one or more responding printers each accessing its printer         memory device to determine an ink dot count value associated         with the printhead identification value, wherein the responding         printers are other inkjet printers that determine the printhead         identification value is stored in their memory devices;     -   (f) the responding printers generating responses that each         include the ink dot count value associated with the printhead         identification value;     -   (g) broadcasting the responses generated in step (f) over the         network;     -   (h) the first printer receiving the responses that were         broadcast over the network;     -   (i) the first printer choosing one of the responses based on a         highest ink dot count value contained in the responses;     -   (j) the first printer storing in its printer memory device the         ink dot count value from the response chosen in step (i); and     -   (k) as printing is performed using the inkjet printhead         cartridge installed in the first printer, incrementing the ink         dot count value stored in the printer memory device of the first         printer based on a number of ink dots ejected from the inkjet         printhead cartridge after installation in the first printer.

In some embodiments, the method includes:

-   -   (l) prior to using the inkjet printhead cartridge for the first         time after installation in the first printer, the first printer         accessing a status indicator value stored in the printhead         memory device in the inkjet printhead cartridge, wherein the         status indicator value indicates a used status or a not-used         status of the inkjet printhead cartridge; and     -   (m) based on the status indicator value, the first printer         determining whether the inkjet printhead cartridge has been used         or has not been used prior to installation in the first printer.

Some embodiments include determining a remaining ink level value for the inkjet printhead cartridge based on the ink dot count value stored in the printer memory device of the first printer.

In some embodiments, at least steps (a), (b), (i), (j), (k), (l), and (m) are performed by a processor in the first printer. In some embodiments, at least steps (d), (e) and (f) are performed by one or more processors in one or more of the other inkjet printers.

In some embodiments, step (j) includes the first printer storing in its memory device the ink dot count value from the chosen response in association with the printhead identification value.

In some embodiments, step (i) includes choosing a response having the highest ink dot count value which is determined by comparing a first ink dot value contained in a first response to a second ink dot count value contained in a second response.

In another aspect, the invention provides an apparatus for precisely determining an amount of ink that has been expended by an inkjet printhead cartridge that is installed in an inkjet printer connected to a network to which other inkjet printers are connected. In a preferred embodiment, the system includes first, second, and third inkjet printers connected to a network, and an inkjet printer cartridge installed in the first inkjet printer. The inkjet printhead cartridge includes a printhead memory device in which is stored a first printhead identification value that uniquely identifies the inkjet printhead cartridge.

The first inkjet printer includes a first memory device for storing a first ink dot count value, a first processor, and a first network interface. Prior to using the inkjet printhead cartridge for the first time after installation in the first inkjet printer, the first processor accesses the first printhead identification value stored in the printhead memory device of the inkjet printhead cartridge and generates a request that includes the first printhead identification value. The request seeks information from the other inkjet printers connected to the network regarding the inkjet printhead cartridge installed in the first ink jet printer. The first network interface broadcasts the request over the network to the other inkjet printers.

The second inkjet printer includes a second memory device, a second network interface, and a second processor. The second memory device stores one or more printhead identification values in association with one or more ink dot count values. The second network interface receives the request that was broadcast over the network from the first inkjet printer. The second processor executes instructions to access the second printer memory device to determine whether any of the printhead identification values stored therein matches the first printhead identification value included in the request. If any of the printhead identification values stored in the second printer memory device matches the first printhead identification value, the second processor accesses the second printer memory device to determine an ink dot count value associated with the printhead identification value that matches the first printhead identification value and generates a first response that includes the determined ink dot count value. The second network interface then broadcasts the first response over the network from the second inkjet printer.

The third inkjet printer includes a third memory device, a third network interface, and a third processor. The third memory device also stores one or more printhead identification values in association with one or more ink dot count values. The third network interface receives the request that was broadcast over the network from the first inkjet printer. The third processor executes instructions to access the third printer memory device to determine whether any of the printhead identification values stored therein matches the first printhead identification value included in the request. If any of the printhead identification values stored in the third printer memory device matches the first printhead identification value, the third processor accesses the third printer memory device to determine an ink dot count value associated with the printhead identification value that matches the first printhead identification value and generates a second response that includes the determined ink dot count value. The third network interface then broadcasts the second response over the network from the third inkjet printer, and the first network interface receives the first and second responses that were broadcast over the network.

Based on comparing the ink dot value contained in the first response to the ink dot count value contained in the second response, the first processor determines a highest ink dot count value and stores the highest ink dot count value as the first ink dot count value in the first printer memory device. As printing is performed using the inkjet printhead cartridge installed in the first inkjet printer, the first processor increments the first ink dot count value stored in the first printer memory device based on a number of ink dots ejected from the inkjet printhead cartridge after installation in the first inkjet printer.

In yet another aspect, the invention provides a method for sharing ink dot count information between inkjet printers connected to a network. In a preferred embodiment, the method includes the following steps:

-   -   (a) a first inkjet printer broadcasting a request that includes         a printhead identification value that identifies an inkjet         printhead cartridge installed in the first inkjet printer;     -   (b) a second inkjet printer receiving the request that was         broadcast over the network from the first inkjet printer;     -   (c) the second inkjet printer accessing a second printer memory         device in the second inkjet printer to determine whether a         printhead identification value is stored therein that matches         the printhead identification value included in the request;     -   (d) if a printhead identification value is stored in the second         printer memory device that matches the printhead identification         value included in the request, the second inkjet printer         accessing the second printer memory device to determine an ink         dot count value associated with the printhead identification         value;     -   (e) the second inkjet printer generating a response that         includes the ink dot count value associated with the printhead         identification value; and     -   (f) the second inkjet printer broadcasting the response over the         network.

In some embodiments, the method also includes the following steps:

-   -   (g) the first inkjet printer receiving the response from the         second inkjet printer and other responses that were broadcast         over the network from other inkjet printers connected to the         network;     -   (h) the first inkjet printer choosing one of the responses from         the second inkjet printer and the other inkjet printers based on         a highest ink dot count value contained in the responses from         the second inkjet printer and the other inkjet printers;     -   (i) the first inkjet printer storing the ink dot count value         contained in the chosen response in a first printer memory         device in the first inkjet printer; and     -   (j) as printing is performed using the inkjet printhead         cartridge installed in the first inkjet printer, incrementing         the ink dot count value stored in the first printer memory         device based on a number of ink dots ejected from the inkjet         printhead cartridge after installation in the second inkjet         printer.

BRIEF DESCRIPTION OF THE DRAWINGS

Other embodiments of the invention will become apparent by reference to the detailed description in conjunction with the figures, wherein elements are not to scale so as to more clearly show the details, wherein like reference numbers indicate like elements throughout the several views, and wherein:

FIG. 1 depicts multiple inkjet printers connected to a network according to a preferred embodiment;

FIG. 2 depicts a method for advertising dot counts of inkjet printhead cartridges to inkjet printers connected to a network according to a preferred embodiment; and

FIGS. 3A and 3B are exemplary tabular representations of ink dot count values stored in printer memory in association printhead identification values for two different printhead cartridges.

DETAILED DESCRIPTION

As shown in FIG. 1, an inkjet printer system 10 includes multiple inkjet printers 12 a, 12 b, 12 c connected to a network 24, such as an Ethernet network. Each of the printers 12 a, 12 b, 12 c includes a nonvolatile memory device 14 a, 14 b, 14 c, a processor 16 a, 16 b, 16 c, and a network interface 18 a, 18 b, 18 c. The network interfaces 18 a, 18 b, 18 c enable communications between each of the printers 12 a, 12 b, 12 c via the network 24. Installed in each printer 12 a, 12 b, 12 c is a printhead cartridge 20 a, 20 b, 20 c. Each printhead cartridge 20 a, 20 b, 20 c has a nonvolatile memory device 22 a, 22 b, 22 c, and contains a quantity of ink in an ink reservoir.

Stored in the memory device 22 a, 22 b, 22 c of each printhead cartridge 20 a, 20 b, 20 c is a numerical or alphanumerical printhead identification value, such as a serial number, that uniquely identifies the printhead cartridge 20 a, 20 b, 20 c. Also stored in each memory device 22 a, 22 b, 22 c is a status indicator value that indicates whether or not the printhead cartridge 20 a, 20 b, 20 c has been used before in any printer. For example, the status indicator value may be a single-bit value, with a binary 1 indicating a new state and a binary 0 indicating a used state.

In a preferred embodiment, the memory device 14 a, 14 b, 14 c of each printer 12 a, 12 b, 12 c stores printhead identification values in association with ink dot count values and timestamp values. The printhead identification values identify all printhead cartridges that have ever been installed in the printer, the ink dot count values indicate the number of ink dots fired from each of the identified printhead cartridges while in use in the printer, and the timestamp values indicate the most recent date/time that each printhead cartridge was used in a print job. FIGS. 3A and 3B depict exemplary tabular representations of ink dot count values stored in association printhead identification values and timestamp values in the memories 14 b and 14 c of the printers 12 b and 12 c, respectively.

FIG. 2 depicts a preferred embodiment of a method 100 for sharing printhead ink dot count values in an ink jet printer system, such as the system 10 depicted in FIG. 1. When a new or used printhead cartridge, such as the cartridge 20 a, is installed in a printer, such as the printer 12 a (step 102), the processor 16 a of the printer accesses the memory 22 a of the cartridge and retrieves the printhead identification value and the status indicator value (step 104). For example, the printhead identification value for the cartridge 20 a may be “00001” and its status indicator value may be “0” indicating that cartridge 20 a has been used before. Based on determining that the cartridge 20 a has been used (step 106), the processor 16 a broadcasts a request through the network interface 18 a to all other printers connected to the network 24 (step 108). The other printers 20 b, 20 c on the network 24 search their memories 14 b, 14 c for a printhead identification value that matches the value in the request, and each printer having a matching printhead identification value in its memory broadcasts a response through its network interface 18 b, 18 c to the network 24 (step 110). Each response includes the ink dot count value that is stored in memory in association with the matching printhead identification value. For example, if the values depicted in FIG. 3A represent values stored in the memory 14 b of the printer 12 b, the response from printer 12 b would include the ink dot count value “12345” associated with the printhead identification value “00001.” Similarly, if the values depicted in FIG. 3B represent values stored in the memory 14 c of the printer 12 c, the response from printer 12 c would include the ink dot count value “30103” associated with the printhead identification value “00001.”

The processor of the printer 12 a receives the responses from the network 24 (step 112), chooses which response is most relevant, which is the response that includes the highest ink dot count value, and stores the highest ink dot count value in the memory 14 a in association with the requested printhead identification value (step 114). For example, the ink dot count value “30103” in the response from printer 12 c would be stored in the memory 14 a because it is greater than the ink dot count value “12345” in the response from printer 12 b. Thereafter, as ink dots are fired during operation of the printer 12 a using the installed printhead cartridge 20 a, the ink dot count value associated with the printhead identification value for the printhead cartridge 20 a is incrementally updated in the memory 14 a, starting at “30103” (step 116). In alternative embodiments, instead of determining which response includes the highest ink dot count value at step 114, the processor of the printer 12 a determines which response includes the most recent timestamp value associated with the reported ink dot count value.

Going back now to step 106, if the status indicator value for the cartridge 20 a indicates that the installed cartridge 20 a is new (not used) (step 106), the processor of the printer 12 a stores an ink dot count value of zero in the memory 14 a in association with the printhead identification value (step 118). Thereafter, as ink dots are fired during operation of the printer 12 a using the installed printhead cartridge 20 a, the ink dot count value associated with the printhead identification value for the printhead cartridge 20 a is incrementally updated in the memory 14 a from an initial count of zero (step 116).

The foregoing description of preferred embodiments for this invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obvious modifications or variations are possible in light of the above teachings. The embodiments are chosen and described in an effort to provide the best illustrations of the principles of the invention and its practical application, and to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled. 

What is claimed is:
 1. A method for precisely determining an amount of ink that has been expended by a removable inkjet printhead cartridge that is installed in an inkjet printer connected to a network of printers, the method comprising: storing a printhead identification value in a printhead memory device on the inkjet printhead cartridge; storing a current ink dot value in the printhead memory device; and providing a processor in the printer for executing instructions for: accessing the printhead identification value and ink dot value from the printhead memory device and storing the printhead identification value and the current ink dot count value in a printer memory device; communicating over the network with one or more other printers connected to the network; receiving ink dot count values from the one or more other printers connected to the network, wherein the received ink dot count values are associated with a printhead identification value that matches the printhead identification value stored in the printer memory device; updating the current ink dot count value stored in the printer memory device to be equivalent to a highest ink dot count value of the ink dot count values received from the one or more printers connected to the network; and as printing is being performed by the inkjet printer, incrementing the current dot count value stored in the printer memory device based on a number of ink dots ejected from the inkjet printhead cartridge.
 2. The method of claim 1, further comprising storing a status indicator value in the printhead memory device for indicating a used status or a not-used status of the inkjet printhead cartridge prior to installing the cartridge in the printer.
 3. The method of claim 1, further comprising determining a remaining ink level value for the inkjet printhead cartridge based on the ink dot count value stored in the printer memory device.
 4. The method of claim 1, further comprising storing a time stamp value associated with the printhead identification value in the printhead memory device.
 5. The method of claim 4, further comprising accessing the time stamp value in the printhead memory device to determine the most recent timestamp value; and providing the highest ink dot count value based on the most recent timestamp value for storing in the printer memory device.
 6. An inkjet printer attached to a network of printers, comprising; a network interface for communicating with the network of printers; a removable inkjet printhead cartridge having a printhead memory device in which a printhead identification value is stored; a printer memory device for storing the printhead identification value accessed from the printhead memory device and a current ink dot count value; a processor that executes instructions for communicating over the network with one or more other printers connected to the network; receiving ink dot count values from the one or more other printers connected to the network, wherein the received ink dot count values are associated with a printhead identification value that matches the printhead identification value stored in the printer memory device; updating the current ink dot count value stored in the printer memory device to be equivalent to a highest ink dot count value of the ink dot count values received from the one or more printers connected to the network; and as printing is being performed by the inkjet printer, incrementing the current dot count value stored in the printer memory device based on a number of ink dots ejected from the inkjet printhead cartridge to provide an updated ink dot count value for the cartridge.
 7. The inkjet printer of claim 6, wherein the processor executes instructions to determine a remaining ink level value for the inkjet printhead cartridge based on the current ink dot count value stored in the printer memory device.
 8. The printer of claim 6, wherein the processor executes instructions for storing the updated ink dot count value in the printer memory device in association with the printhead identification value. 